Start with your flat position amperage, then adjust:
This guide explores the definitions, challenges, techniques, and industrial standards associated with welding positions, focusing primarily on the American Welding Society (AWS) classification system. position of welding
Works in your favour by pulling the molten metal into the joint. Best for: Beginners and high-speed production. 2. Horizontal Position (2F / 2G) Start with your flat position amperage, then adjust:
Use a "weaving" motion to help the metal freeze against the pull of gravity. 4. Overhead Position (4F / 4G) Overhead Position (4F / 4G) Practice the 6G
Practice the 6G (inclined pipe) position on scrap plate. If you can weld 6G, you can weld any position in the world.
| Problem | Likely Cause (by position) | Fix | | :--- | :--- | :--- | | (Gouge next to weld) | Horizontal: Rod angle too flat. Vertical: Moving too fast at edges. | Point rod into the top plate. Pause longer on the sides. | | Sagging / Dripping | Overhead: Too hot. Vertical: Weaving too wide. | Reduce amperage by 10-15%. Widen arc gap to cool puddle. | | Slag inclusion | Vertical uphill: Not pausing on edges. | Whip forward 1/4", pause, whip back. Let slag freeze. | | Porosity (Holes) | Overhead: Arc length too long. | Cram the rod into the joint (short arc). |
The weld axis runs up and down. This position is significantly more difficult than flat or horizontal.
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Last modified:Â June 23, 2011 12:03:45 |
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